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30 Cards in this Set

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  • Back
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What is meant by the power stroke?

The stroke of the piston caused by the expansion of gases and is also known as the working stroke

1 mark

What is a cycle?

A series of events repeated in a regular order to bring about the efficient operation of the engine

1 mark

How do cylinders get their fuel oil for ignition?

By having the fuel oil sprayed into them


By pumps

2 marks

What is meant by valve timing?

The adjustment of valves to open or close at the proper time for the efficient operation of the engine

1 mark

What is meant by supercharging?

Increasing the amount of charge air in the working cylinder

1 mark

What is the purpose of scavenging in the engine cylinder?

To remove combustion products and supply fresh air to the cylinder

1 mark

What is the function of the oil control ring?

To remove excess sludge


To control the amount of oil on the cylinder wall

2 marks

Name an advantage and disadvantage of fitting dry liners

Adv - cheap, light construction, no external corrosion of parts


Dis - can deform on installation, no easy access to cooling passages for cleaning

2 marks

Name 1 advantage and 1 disadvantage of fitting wet liners

Advantage


Easy removal with special tools


Good access to cooling passages


More efficient cooling through direct contact


Disadvantage


Heavy construction


More expensive


Leakage can occur past 'O" rings causing water contamination of the lub oil

2 marks

What are 5 causes of internal cylinder wear?

Friction


Corrosion


Ring flutter


Abrasives


Poor lubrication

5 marks

What are the effects of valve clearances too small?

Valves open early close late


Loss of power


Loss of efficiency


Loss of compression

2 marks

What are 2 effects of valve clearances too large?

Valves open late close early


Loss of power


Loss of efficiency


Black smoke

2 marks

What causes bent push rods?

Overspeed


Incorrect valve clearances previously set

2 marks

Give 2 reasons why crackshaft deflections should be checked?

Replacement of bearings


Replacing engine mounts


Uneven water of bearings

2 marks

What are the requirements for a crankcase explosion

Flammable vapour within the explosive range


A localised hotspot to produce ignition

2 marks

What sources of hotspots can cause crankcase explosions?

Perforated piston crown


Piston blow by


Incipient component seizure


Main bearing failure


Distortion of engine seating

3 marks

What are 3 lub tests carried out on board?

Water content fresh/salt water


Carbonaceous content


TBN


Viscosity

3 marks

What are the purposes of the fuel injection pump?

Boost fuel pressure sufficient to open the injector


Vary the quantity of fuel delivered


Inject the fuel at precisely the right moment


Deliver equal amount of fuel to the injectors


Control engine speed and power

5 marks

3 major components of the fuel injection pump?

Barrel and plunger


Delivery valve and seat


Cam shaft

3 marks

What are 3 symptoms of injector nozzle problems?

Knock in 1 or more cylinder


Engine overheating


Loss of power


Black or Smokey exhaust


Increased fuel consumption

3 marks

State the meaning of viscosity

The body or thickness of a fluid and it’s resistance to flow


Measured over a controlled distance at a set temperature and time

1 mark

State 2 reasons for using additives in lub oil

Increase of temperature range


Detergent


Multi-grade


Rust inhibitor


Resist oxidation

2 marks

State the meaning of flashpoint

The point at which a fluid gives off sufficient vapour within the explosive range and if a source of ignition was present explosion may occur

4 marks

List 4 types of oil systems

Wet sump


Dry sump


Splash lubricated


Forced lubrication


Spray lubrication

4 marks

What is the importance of oil testing? What are we testing for?

To detect early, developing faults in machinery


Spot test


Water content fresh/salt


Dilution of the oil


Viscosity of the oil

5 marks

Why is it necessary to carry out periodical maintenance?

To check condition of the engine


To identify anything that may need attention


Too make sure engine still confirms to manufacturer’s specifications

3 marks

What is the purpose of the vibration dampener? Where is it usually located?

Used to reduce rotational vibrations caused by the crankshaft


Located on the non drive end of the crankshaft

3 marks

Why are multi-stage and sequential turbos used?

Higher effectiveness of the plant


Improved specific fuel usage


Reduced toxic exhaust gases


Reduced exhaust temperatures

4 marks

What are the effects of?


Cylinder liner bottom ring seal failure


Lub oil cooler internal failure


Cylinder head crack

Contamination of the sump


Contamination of both the lub oil by freshwater and the coolant by the oil


Water in the combustion chamber

3 marks

How can you measure fuel consumption?

Dipping tanks


Tank level indicators


Flow meters

3 marks