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164 Cards in this Set

  • Front
  • Back

Materials that are utilize in high technology

Advanced Materials

Examples of advanced materials

*electronic equipment


*computers


*fiber-optic systems


*spacecraft


*aircraft


*military rocketry

3 Types of Advanced Materials

*Semiconductors


*Biomaterials


*Materials in the future

Have electrical property that are intemediate between the electrical conductor and insulator

Semiconductors

Are employed in components implanted into the human body for replacement of diseased or damaged body parts

Biomaterials

2 Types of materials in the future

*smart materials


*nanoengineered materials

Are a group of new and state-of-the-art materials now being developed that will have a significant influence on many of our technologies

Smart materials

These materials often have unique optical, electronic or mechanical properties

Nanoengineered materials

4 Main groups of smart materials

*color changing materials


*light emitting material


*moving material


*temperature changing material

In 1893 he smelted chromium ore and carbon in an electric furnace and produced ferrochromium.


Henri Moissan


Chromium metal was produced by ____ in 1854.

electrolysis

- is a shiny, brittle metal that is used to produce strong, corrosion and heat resistant alloys, permanent magnets and hard metals.


Cobalt

Characteristics of Cobalt

-has a high melting point-valued for its wear resistance-has the highest Curie Point of all metals

- is an integral part of vitamin B12, cobalamin, which supports red blood cell production and the formation of myelin nerve coverings.


Cobalt

Cobalt came from the Greek term

"Kobold" ,meaning globin

-was used to describe cobalt ores that, while being smelted for their silver content, gave off poisonous arsenic trioxide.


Kobold

- became the first named person in history to discover a new metal when he deduced that the color of a blue pigment used in glass making came from a previously unidentified metal – cobalt.


Georg Brandt

Nearly all cobalt is found associated with

*ores of copper


*nickel, or copper-nickel.


The extraction technique used to produced refined cobalt metal depends on whether the feed material is in the form of

(1) copper-cobalt sulfide ore,


(2) cobalt-nickel concentrate,


(3) arsenide ore or


(4) nickel-laterite ore.


Creating aluminum using electricity was first developed

1886

How aluminum is produced?

Bauxite miningCrushingDigestionElectrolytic reductionCastingFoundry alloysRollingExtrusionRecycling


1st Aluminum extraction

March 25,1825

1808

Electrolysis

Bauxite Discovery

1821

-Precious Aluminu

1856

-1st Aluminum Smelter in Russia

1885

Hall-Hėroult Process

1886

-Aluminum Cookware


-Aluminum in Shipbuilding


1889

Founding of RUSAL

April 2000

China produces 3rd global output of aluminum

2007

-Apple iPhone

June 29, 2007

-Historic maximum aluminium prices

July 11, 2008

Aluminium MacBook


MacBook


2008

1st Aluminum off-road vehicle


vehicle


September 27, 2012



-50 million tonnes of aluminum produce


produce


2013

-Apple Watch


April 24, 2015

a chemical element with symbol Au (from Latin: aurum) and atomic number 79.(Aurora was goddess of dawn or the morning glow.) In its purest form, it is a bright, slightly reddish yellow, dense, soft, malleable, and ductile metal.

Gold

The atomic mass of the gold atom is ___ and the atomic radius is____


196.967


0.1442nm.

most malleable and ductile of all the elements; easiest of the metals to work, can be drawn into wire, can be hammered into thin sheets, can be melted and cast into highly detailed shapes.


Gold

-Does not tarnish and excellent conductor of heat and electricity.considered to be non-toxic and demonstrates excellent biocompatibility within the human body and possesses a high degree of resistance bacterial colonization -Has resistance to corrosion and most other chemical reactions

Gold

-unaffected by air, water, alkalis and all acids except aqua regia (a mixture of hydrochloric acid and nitric acid) which can dissolve gold-alloys with many other metals to give it more strength.

Gold

describes the amount gold present

Carat

The most useful metal

Gold

The ancient Aztecs believed gold was in fact

“the sweat of the sun

is the most common way gold reaches consumers, and has been a primary use for the metal in various cultures.

Jewelry

- Because gold is highly valued and in very limited supply, it has long been used as a medium of exchange or money. It is used as a financial backing for currency was most often held in the form of gold bars, also known as "gold bullion."


Finance and investing

- The most important industrial use of gold is in the manufacture of electronics.


Electronics

A type of photovoltaic cells that uses organic materials rather than semiconductors in converting light into electricity

Organic photovoltaic (OPV)

A type of light emitting diode that uses organic materials rather than semiconductors in emitting light in response to electric current

Organic light emitting diode (OLED)

Catalytic device made at a nano scale to increase catalytic activity due to greater amount of reaction that can take place simultaneously.

Nanomaterials-based catalyst

Alteration of optical properties using nanoengineering

Magic of nanoengineering

Alteration of mechanical properties using nano engineering

Nanoengineered supermaterials

Alteration of electrical properties using nanoengineering

Superconductors

Non viable material used in a medical device, intended to interact with biological systems

Biomaterials

Types of bio materials

1.short term


2.permanent

Physical Requirements

*hard materials


*flexible material

*Must not react with any tissue in the body


*must be non toxic to the body


*long term replacement must not be biodegradable

Chemical requirements

A surgical procedure performed to redirect blood flow from one area to another by reconnecting blood vessels


Materials are made of titanium, chromium cobalt

Hip replacement

Fabricated from carbons, metals, elastomers, fabrics and natural valves


Tissue growth facilitated by polar oxygen containing groups

Heart valve

Biodegradable


Polymer result of condensation of lactic acid and glycolyic acid

Artificial tissue

Small titanium fixture that serves as the replacement for the root portion of a missing natural tooth.

Dental implants

A silvery white metal


The 13th element in periodic table

Aluminum

Most widespread metal on earth, making up more than 8% of the earth's core mass

Aluminum

It's also the most common chemical element on our planet after oxygen and silicon

Aluminum

Davy originally called aluminum as

Alumium

- Gold is used in many places in the standard desktop or laptop computer.

Computers

Gold makes for the best fillings, crowns, bridges and orthodontic appliances because the metal is chemically inert, easy to insert and non-allergenic.

Dentistry

-Gold is used as a drug to treat a small number of medical conditions.


Medicine

- In the aerospace industry where reliable and effective technologies are key to survival, gold plays an essential role.


Aerospace

- As a highly esteemed precious metal, gold makes a natural appearance in crowns, awards and religious statues.


Medals and awards

- Gold has many uses in the production of glass.

Glassmaking

- Gold can be beaten into thin sheets, only a few millionths of an inch thick. These sheets, known as gold leaf.

Gold Gilding and Gold Leaf

HOW IS GOLD PRODUCED?

Mining


Hard rock mining


Metal detecting


Panning


Cradling


Sluicing


Dredging

- is the extraction of valuable minerals or other geological materials from the earth


Mining

- is the process of using open pit or underground mining tunnels to retrieve the gold from the rock.


Hard rock mining

- finding metal inclusions hidden within objects, or metal objects buried underground


Metal detecting

- extracts gold from a placer deposit using a pan.


Panning

- The water washes down fine gravel containing gold so that it can be directed into sluice boxes and recovered using gravity separation.

Sluicing

is used for cradling

rocker box

- It sucks up streambed material and passes it up through a suction hose, and runs it across a recovery system floating at the surface.


Dredging

-It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. -It has the second highest electrical and thermal conductivity among pure metals.

Copper

-The two most familiar alloys of copper are bronze and brass.- does not react with water, but it does slowly react with atmospheric oxygen to form a layer of brown-black copper oxide.

Copper

- can often be seen on old copper structures, such as the roofing of many older buildings and the Statue of Liberty


A green layer of verdigris (copper carbonate)

Copper occurs naturally as

native metallic copper.


The history of copper uses dates to 9000 BC

In the middle east

a copper pendant was found in northern Iraq that dates to

8700 BC

a man dated from 3300-3200BC, was found with an axe with a copper head 99.7% pure


Otzi the Iceman

Types of Copper Deposits

*Chalcopyrite*porphyry copper*the type contained in sedimentary rocks

is one of the most likely places to find native copper

Keweenaw Peninsula near Lake Superior in Michigan

Most copper is mined or extracted as copper sulfides from large open pit mines in porphyr copper deposits that contain


0.4 to 1.0% copper.


Copper can also be recovered through the


in-situ leach process.


No. 1 country to produce copper in 2015

Chile

The largest copper mine is found in


Utah (Bingham Canyon).


Other major mines are found in

Arizona MichiganNew MexicoMontana

Large copper deposits are also found in

Canadathe Ural Mountains of Russiaparts of Africa

more than 95% of all copper ever mined and smelted has been extracted since

1990

The total amount of copper on Earth is around _____in the top kilometer of Earth's crust, which is about 5 million years' worth at the current rate of extraction.


1014 tons

-It is the third most recycled metal

Copper

An estimated __of all copper ever mined is still in use todayProcess

80%

Copper Process

*Crush ores*Froth Floatation*Filtering*Flash Smelting*Electrolytic Refining

Uses of copper

*Copper was one of the first metals used to make coins


*used in building construction


*power generation and transmission*electronic product manufacturing


* production of industrial machinery*production of transportation vehicles*Copper wiring and plumbing are integral to the appliances*Copper wiring and plumbing are integral to telecommunications links


-Heart of an aluminium smelter and it looks very different from the production shops in your typical steel works that make cast iron or steel.

Reduction Area

-Molten aluminum is transported in buckets to the cast house of the smelter.-The resultant pure aluminum is cast into special molds where it is allowed to solidify.-In the cast house, not only is aluminum given the required shape but also the required chemical composition. The thing is that pure aluminum is used far less than aluminum alloys.

Cast House

-One important property of aluminum is that it preserves its properties after processing, which means aluminum products can be recycled into new products. This helps preserve the colossal amount of energy that has to be used to produce primary aluminum.


-The International Institute of Aluminum estimates that since 1880 almost a billion tonnes of aluminum has been produced around the world with three fourths of this amount still being used today.


Recycling

Physical properties

It is a silvery-white, soft, ductile metal.The density of aluminum is 2.7 g/ml.Low melting point.It has the ability to resist corrosion.One of the most malleable metals. Aluminum is non-magnetic.Electrical and Thermal ConductivityReflectivityImpermeable and OdourlessRecyclabilityAvailability

Mechanical properties

HardnessUltimate Tensile StrengthLinear ExpansionMachiningJoiningCompressionTransverse rupture strength

World aluminium demand per year

5-7%

Applications of aluminum

Transportation


Construction


Power engineering


Consumer goods


Packaging


the resistance of materials to breaking under tension.Modulus of Elasticity – ability of material to resume its normal shape after being stretch

Tensile Strength

– ability of material to resume its normal shape after being stretch

Modulus of Elasticity

- cut sheet metal in blanking, punching, and other cutting operations . In machining, the material is removed by the mechanism of shear deformation.


Shear Modulus

- resistance to permanent indentation.

Hardness

-Transverse contraction in longitudinal extension strain in the direction of the stretching force

Poisson Ratio

Cadmium makes up about_____ of earth's crust

0.1 mg kg ^-1 (ppm)

The only cadmium mineral importance is nearly always associated with

Sphalerite (ZnS)

Cadmium is produced mainly as a byproduct from

Mining


Smelting


Refining sulfidic ores of zinc

About 10% of consumption are produced from secondary sources mainly from ____ generated by ___ and ___

Dust


Recycling iron and steel scrap

also known as electrolysis processit is a technique involving the use of aqueous chemistry for the recovery of metals from ores, concentrates, and recycled or residual materials

Hydrometallurgical Process

4 general areas of hydrometallurgical process

LeachingPurificationElectrolysisMelting and Casting

-a branch of extractive metallurgyit consists of the thermal treatment of minerals and metallurgical ores and concentrates to bring about physical and chemical transformations in the materials to enable recovery of valuable metals

Pyrometallurgical Process

Categories of our I metallurgical process

CalcinationRoastingSmeltingRefining

is a chemical element with symbol Cr and atomic number 24.


It is the first element in group 6.


Chromium

- It is a steely-grey, lustrous, hard and brittle metal which takes a high polish, resists tarnishing, and has a high melting point.


- is a fairly active metal.


-It does not react with water, but reacts with acids.


Chromium

The name of chromium comes from the greek word ____ meaning color

Chroma

leading producer of chromite ore is


South Africa

found an orange-red mineral in the Beryozovskoye mines in the Ural Mountains which he named Siberian red lead.


, Johann Gottlob Lehmann


Chromium was discovered in 1780 by French chemist named Nicolas Louis Vauquelin in Paris. He discovered the element in a mineral sample of ‘Siberian red lead’- now known as crocoite (lead chromate).


Nicolas Louis Vauquelin


‘Siberian red lead’- now known as


crocoite (lead chromate).


Vauquelin succeeded in isolating the metal.


Initially he removed the lead from the mineral sample by precipitation with hydrochloric acid.


then obtained the oxide by evaporation and finally isolated chromium by heating the oxide in a charcoal oven.


1781

chromium was primarily used as a component of paints and in tanning salts.


1800s

Chromium metal was produced by electrolysis in

1854

The high heat resistivity and high melting point makes chromium a material for high temperature refractory applications.


Refractory Material

Chromium is used in the tanning of leather. Tanning is the process of treating skins and hides of animals to produce leather.


Tanning

Are materials that change color due to different external stimuli

Color changing material

Chance reversibly color with changes in light intensity

Photochromic material

Chance reversibly color with changes in temperature

Thermochromic materials

Are materials that change the light in some sense, due to some external stimuli

Light Emitting material

Produce a brilliant light of different, color when stimulated electronically

Electroluminescent Material

Produce visible or invisible light as a result of incident light of a shorter wavelength

Fluorescent material

Produce visible or invisible light as a result of incident light of a shorter wavelength, detectable only after the source of the excitement has been removed

Phosphorescent material

Are materials that in some sense move when exposed to some special external source

Moving materials

Are conjugated polymer, through which can move from one end of the polymer to another

Conducting polymers

Exhibit a mechanical strain when subjected to an electric field

Dielectric elastomers

Produced an electric when exposed to a change in dimension caused by an imposed mechanical force

Piezoelectric materials

Consist of a cross linked polymer network inflated with a solvent such as water

Polymer gels

Are metals that after being strained at a certain temperature revert back to their original shape

Shape memory materials (SMM)

Are materials that change temperature in someway when exposed to some sort of external source

Temperature changing material

Are special type of semiconductors that when, coupled function as a "heat pump"

Thermoelectric materials

Material that are researched through advanced material science called nanotechnology

Nano engineered materials

3 main groups of nanoengineered materials

*natural nanomaterials


*fullerenes


*nanoparticles

Nanoengineering made through natural process

Natural nanomaterials

Are class of allotropes of carbon which which conceptually are graphene sheets rolled into tubes or spheres.

Fullerenes

Are nanoengineered materials often made for its interesting optical and electrical properties

Nanoparticles

Crystalline particles made at a nano scale

Nanocrystals

Are very small semiconductor particle which most type emit light of specific frequencies if electricity or light is applied to them

Quantum dots

the silicothermic process for producing low-carbon ferrochromium was developed in


1907

In 1898 a German chemist, produced pure chromium by the aluminothermic reduction of chromium oxide.


Hans Goldschmidt


Because of their toxicity, chromium are used for the preservation of wood.

Wood Preservative

The mineral crocoite was used as a yellow pigment shortly after its discovery, chrome yellow was one of the most used yellow pigments. Chromium are also used as a green color in glassmaking and as a glaze in ceramics. Green chromium oxide is extremely light-fast.

Dye and Pigment

Chrome plating (less commonly chromium plating), often referred to simply as chrome, is a technique of electroplating a thin layer of chromium onto a metal object. The chromed layer can be decorative, provide corrosion resistance, ease cleaning procedures, or increase surface hardness.


Chrome plating

Chromium is what hardens and toughens steel and increases its resistance to corrosion, especially at high temperatures.

Manufacture Stainless Steel

Uses of chromium

Manufacture Stainless Steel


Chrome plating


Dye and pigment


Wood preservative


Tanning


Refractory material

is also known for its luster when polished. It is used as a protective and decorative coating on car parts, plumbing fixtures, furniture parts and many other items, usually applied by electroplating.


Chromium

process for producing low-carbon ferrochromium and was developed in 1907.


silicothermic process