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56 Cards in this Set

  • Front
  • Back

If the boiler is generating 20,000 lb/hr of steam, it must be supplied with ____ lb/hr of feedwater

20,000

From the deaerator, oxygen and other noncondensable gases are separated from the feedwater and directed to the atmosphere _____

Through the vent

A(n) _____ is a system of measuring instruments and controllers that work together to control a process

Control system

One pound of water is needed to produce ____ of steam

1 pound

In a low-pressure gas system, the ____ valve is an electric valve that can’t be opened until the gas pilot is lit

Manual reset

_____ are used for loads that require dry steam, such as turbines

Superheaters

In a feedwater system, the ____ valve is located closest to the shell of the boiler on the feedwater line so that the check valve can be repaired without draining (dumping) the boiler

Stop

A steaming boiler can have the water in the gauge glass go from half full to empty in a matter of _____ if water is not added to the boiler

Minutes

In a fuel oil system, the purpose of duplex strainers is to ____

Permit one strainer to be cleaned while the other is in service

Superheated steam has more ____ than saturated steam at the same pressure

Heat energy

The deaerator tank is located ____

Above the feedwater pumps

A gas pilot line on a high-pressure gas system supplies gas through a _____ valve to the pilot gas pressure regulator

Shutoff

The purpose of any fuel oil system is to supply fuel oil to the burner at the proper ____

Temperature and pressure

Number _____ fuel oil needs to be heated before it is pumped so that it can flow

6

Pulverizing coal allows ____

For closer contact between the coal and oxygen for complete combustion

Draft is _____ caused by a difference in pressure between two points

The flow of air or gases of combustion

Natural draft is the result of temperature difference between ____

Air and gases of combustion

In a low-pressure gas system, the air mixes with the gas in the _____

Injector

A measuring instrument can use a ____ to send a signal to a controller

Transmitter

Pulverized coal is ground into a fine powder and blown into the combustion chamber where it is burned in ____

Suspension

A control system uses a ____ to execute a control strategy

Control loop

Water weighs approximately ____ lb/gal

8.3

Induced draft is produced by pulling air through the boiler furnace with a fan located in the ____

Breeching

A control loop uses a ____ as the control element

Steam pressure controller

Codes may require that a(n) ____ be positioned before the firing-rate valve that controls the volume of gas to the burner

Manual shutoff valve

Feedwater is typically pumped into a(n) ____ where it is heated to a relatively high temperature by the gases of combustion discharged from the boiler.

Economizer

_____ is produced by a fan supplying air to the furnace

Forced draft

Boiler instruments consists of devices used to measure ____, opacity, and other process conditions

Temperature, pressure, and flow

A ____ contains a primary element, a control element, and a final element

Control loop

____ is a clean, minimally polluting fuel that requires no storage and is readily available in most areas.

Natural gas

Which four separate systems must function in order for a steam boiler to operate? _____

1: steam system


2: feedwater system


3: fuel system


4: draft system


- the instrumentation and control system is important too

_____ is the vapor that forms when water is heated to its boiling point.

steam

In a steam system if the pressure controls fail, a _____ is a last resort to control the pressure.

safety valve

A _____ is used when multiple boilers are in battery.

steam header

As steam gives up its heat, it ____

condenses back to water

Any time there is a reduction in steam pressure through a pressure-reducing station there must be a _____

safety valve

_____ is water supplied to a boiler.

feedwater

A(n) _____ opens a feed valve located on a water line to a deaerator tank to add makeup water to compensate for the condensate lost.

float

A(n) _____ are needed so the heater can be taken out of service without a shutdown.

bypass line and outlet valve

A control element, or feedwater regulator, is located at the _____

boiler normal operating water level

A feedwater regulator is equipped with a ____ valve to ensure that the water and steam lines are free of sludge and sediment

blowdown

In a low-pressure gas system, there is a safety switch between the manual reset valve and zero gas governor called a _____

vaporstat

In a high-pressure gas system, a low-gas-pressure switch with a ____ causes the combustion controller to secure the safety shutoff valves if the gas pressure is too low.

manual reset

No. 2 fuel oil generally _____

flows freely

_____ isolate a tank when it is not in use.

stop valves

A ____ is used to clean the fuel before it goes to the burner

strainer

Natural draft is produced without a _____

fan

In a natural draft system, the amount of draft can be increased by _____

a taller stack

Forced draft systems produce a pressure in a furnace that is ____ atmospheric pressure

slightly above

_____ draft is draft produced by pulling air through the boiler furnace with a fan

induced

From the stack of a combination draft system, the gases of combustion discharge into the _____

atmosphere

A _____ can be used to convert the movement of the internal parts of a pressure gauge into an electrical or digital signal that can be sent to a control system.

transducer

A(n) _____ is the method a controller uses to manipulate the measured value into something that can be used to make changes to the process to keep it at the desired operating conditions.

control strategy

The ____ are the final elements that control the flow of gas and air to a burner.

gas valve and damper

List all the steps in the feedwater system:

- I recommend you read page 31 and page 32 for a thorough explanation.


- keep in mind, this is a general overview of a complete boiler. Some boilers may not have all of the components listed, such as a feedwater heater.


1: condensate return line


2: surge tank


3: deaerator tank


4: vent


5: float


6: feed valve


7: water line


8: internal overflow line


9: waste


10: suction line


11: feedwater pump


12: second feedwater pump


13: suction valves


14: discharge valves


15: check valves


16: feedwater discharge line


17: closed feedwater heater


18: inlet valve


19: outlet valve


20: bypass line and valve


21: main feedwater stop valve


22: boiler


23: control element (feedwater regulator)


24: steam line


25: shutoff valve


26: control element line


27: shutoff valve


28: feedwater regulating valve


29: shutoff valves


30: bypass valve


31: stop valve


32: check valve


33: blowdown valve


34: economizer

List all the steps in a steam system:

- I recommend you read page 29 and page 30 for a thorough explanation.


- keep in mind, this is a general overview of a complete boiler. Some boilers may not have all of the components listed, such as a feedwater heater.


1: steam drum


2: safety valve


3: superheater


4: automatic nonreturn valve


5: main steam stop valve


6: main steam line


7: distribution line


8: pressure-reducing station


9: load


10: steam trap


11: condensate return