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199 Cards in this Set

  • Front
  • Back

Even though the modern boiler is automated for easier operation, it requires what?

Regular supervision and maintenance.

Define "Steam boiler"

Closed container, partially filled with water.

Define "Hot water boiler"

Closed container, completely filled with water.

What is the provincial legislation's definition of a boiler?

A pressure vessel in which a gas or vapour can be generated under pressure, or liquid can be put under pressure via application of heat.

Define "Baffle"

Directs the flue gas through the boiler.

What are "Blowdown valves" used for?

Used to drain, or remove sediment from bottom of the boiler. (suspended solids)

"Blowdown valves" can take on various forms. Name 2 types.

Slow opening, Quick opening.

Define "Boiler failure"

Occurs when a ruptured or cracked tube allows high-pressure steam or water to escape.

Define "Combustion Chamber"

Where air and fuel combine in a chain reaction to cause sustained burning.

Combustion gases are also known as:

Flue gases.

Define "Combustion gas pass"

The path the flue gases travel along the length of the boiler.

Define "Condensate"

The water formed from the condensing steam.

What is another name for the "drum"?

Shell.

Define "Externally fired boiler"

A boiler with the combustion chamber outside of the shell or drum.

Define "Feedwater"

Water that is fed into a steam boiler to replace the water which has been converted to steam.

In a "Firetube boiler", where does the flue gases travel?

Through the tubes.

Define "fitting"

Any valve, gauge, regulating device, flange, or various other attachments.

Define "Flame scanner"

Used to monitor the boiler. Signals the fuel supply valves to close to prevent explosion.

Define "Forced Draft Fan"

Supplies air to the furnace.

Define "Gauge Glass"

Used to observe boiler water level.

What needs to be checked weekly on a Generally Supervised Boiler?

Controls are working, boiler water is treated, boiler is working properly.

Define "Handhole"

A small, hand sized inspection, cleaning and maintenance port.

Define "Header"

A large pipe which supplies or collects from a series of smaller pipes or tubes. Also called a manifold.

Define "Heads"

Steel plates, end plates.

If the shell contains tubes which are held in position by the heads, they are called:

Tube sheets.

Define "Heating surface"

Any surface with steam or water on one side, swept by hot flue gases on the other side.

At what pressure are boilers considered high-pressure?

103 kPa.

What is another name for high-pressure boilers?

Power boilers.

Important points regarding Hot water boilers are:

Completely filled with water. No steam is generated.

Name 3 different types of Hot water boilers:

Low-pressure hot water heating boilers. Hot water supply boilers (hot water tanks). High-temperature hot water boilers. (above 121 degrees)

According to ASME, Section VIII (8), hot water supply boilers (hot water tanks) are not considered heating boilers unless one or more of the following conditions are met:

Capacity - 450 L


Temperature - 99 degrees


Energy input - 58.7 kW

Define "Induced draft fan"

Draws flue gases out of the of the boiler.

Internally-fired boilers are:

Furnace located within the shell or drum.

Lowest Permissible Water Level (LPWL) is:

The lowest level which the boiler can be safely operated.

What is the LPWL for Heating boilers, Power boilers and HRT boilers?

25mm.


50mm.


76mm.




(Same order as question stated)

Low-pressure steam boilers do not operate above:

103 kPa.

Low-Water Fuel Cutoff is what?

A safety device which cuts off the fuel supply to the boiler if the water level drops below a safe level.

Define "Manhole"

An opening or hatch through which a person may enter.

Pressure gauges are also known as:

Steam gauges.

What is a rupture disk?

A rupture disk is a safety device, it must be replaced when it activates.

What is a safety valve?

A fitting that prevents the pressure within a steam boiler from exceeding safe limits.

What is a "setting"?

A brick arrangement used in older type boilers. Found commonly in HRT type boilers.

Define "Steam space"

Portion of the boiler not filled with water.

Define "Waterleg"

A water-filled section which extends from the shell. Found in locomotive type boilers.

Define "Windbox"

The box surrounding the burner damper on a boiler. FD blows air into the box and this regulates and directs the air into the burners.

In a boiler, what steam generating parts must be covered by water?

All of them.

What does a "Steam gauge" indicate?

Internal pressure of the boiler.

What is the earliest form of steam boiler?

Haycock boiler from 1720.

Why were these early types of boilers inefficient?

The heating surface was small.

An efficient boiler should be designed to:

Absorb maximum amount of heat.


Provide maximum safety and reliability.


Compactness to keep building costs down.


Provide adequate access for maintenance.

What is the process name for thermo-flooding boilers which inject large amounts of heat energy into geological formations?

Sag-D

An example of a boiler fitting would be a:

Pressure gauge.

A watertube boiler is a boiler in which:

Water passes through the tubes.

A _____ is a water-filled section, which surrounds the firebox in a locomotive boiler.

Waterleg.

A device that normally uses air or steam to do its job is the:

Sootblower.

When part of the firetube boiler itself, heads are commonly called:

Tube Sheets.

The steam space of a boiler must be large enough to:

Separate water from the steam.

A hot water boiler is considered a high temperature water boiler when:

Design pressure is greater than 1100 OR temps exceed 121 degrees.

The windbox of a boiler is:

What the FD fan is installed into.

A safety valve is a fitting that will prevent the boiler pressure from exceeding a set maximum by:

Popping open and relieving all the pressure.

HRT stands for:

Horizontal return tubular.

Firetube boilers consist of:

Water-filled shell containing tubes through which flue gases travel.

Firetube boilers feature:

Simple, rugged construction and low cost.

Downside to additional passes in a firetube boiler is:

Slows flue gas velocity.

To maintain flue gas velocity, what must be done?

Passes must have few tubes or fans may be added.

HRT Boilers are some of the _____ types of firetube boilers.

Earliest.

Locomotive type boilers are _____ fired which has a capacity up to _____ kg/h at _____ kPa and are surrounded by _____ on four sides.

1. Internally


2. 6800


3. 2400


4. Waterlegs

Where are Locomotive type boilers typically found?

1. Heating plants


2. Small industrial plants


3. Oil field industry

A locomotive boiler, with waterleg that extends only down the sides is called _____.

Dry Bottom.

A locomotive boiler, with a waterleg that encloses the bottom of the furnace is called a _____.

Wet Bottom.

Downsides to the locomotive type boiler:

1. A lot of staying.


2. Poor water circulation.


3. difficult to maintain.


4. Poor cleaning + inspection access.

The firebox boiler is an _____ fired boiler.

Externally.

Firebox boilers are _____, _____ and _____.

1. Compact


2. Efficient


3. Initially expensive.

Firebox boilers have similar downsides to the locomotive type, which are:

1. Difficult to maintain


2. Poor cleaning + inspection.

Firebox sometimes utilise _____.

Waterlegs.

Scotch Marine Boilers are the _____ of the modern package firetube boiler.

Forerunner.

What do "dry pipes" do?

Takes moisture out of the steam.

The Scotch Marine Boilers are horizontal and _____ fired.

Internally.

Scotch Marine Boilers that utilise a waterleg are commonly used in a _____.

Marine service setting.

Scotch boilers incorporate what kind of furnace?

Corrugated.

What is the benefit of a corrugated furnace?

Allows for expansion and reduces stress.

ASME, Section IV (4), HG-101.1, identifies steam heating boilers as not exceeding _____ kPa and hot water heating boilers as not exceeding _____ degrees and _____ kPa.

1. 100


2. 120


3. 1100

Vertical firetube boilers are _____ pass.

Single.

A common type of vertical heating boiler is the _____ boiler.

Steel plate.

Lower part of these types of boilers is the:

Combustion chamber or furnace.

Baffles are installed inside the tubes and are made out of:

Thin steel strips.

This gives the gas a _____.

Swirling motion.

A problem with early firetube boilers was:

Too many people involved with the assembly.

Modern package firetube boilers are _____, _____ and _____ tested before shipment.

1. Engineered


2. Built


3. Fire

Modern package firetube boilers come ready for _____.

Installation.

Another upside to the modern package firetube boiler is it requires:

Small building volumes.

5 advantages of a modern packaged firetube boiler:

1. Lower freight cost.


2. Mass produced, lower initial cost.


3. Quality control.


4. Factory tested.


5. Req. little time to boiler into service.

Key advantage of a modern packaged firetube boiler:

Mass produced, lower initial cost.

An advantage of a locomotive boiler over other boilers of the era was:

Rugged construction.

An internally fired boiler:

has a furnace surrounded by water.

A corrugated furnace gives required strength with thinner metal, increases heating surface and:

Allows for differential expansion and contraction.

In regards to assembly and transportation of a packaged firetube boiler it comes:

Supplied already mounted on a base.

Which one of the following is NOT an advantage of a packaged firetube boiler? (Hint: the reason why large plants use watertube boilers)

Large enough to provide steam for large-scale power generation.

An advantage of a vertical firetube boiler is that it requires:

Relatively small floor space.

When a packaged firetube boiler is designed as a power boiler rather than a heating boiler:

It will have a much stronger construction.

A vertical firetube boiler is divided into a lower section, called the furnace, and an upper section called the:

Heat exchanger.

To maintain high velocities through all gas passes in a 4-pass firetube boiler, the cross-sectional area of each succeeding pass is:

Decreased.

A reason for preferring copper tubing in a tubular boiler is:

Corrosion resistance.

Immersion boiler tube bundles:

Can be easily removed from the unit for maintenance purposes.

To prevent flue gas leakage from the furnace of a packaged watertube boiler:

A steel casing forms a seal for the furnace.

Electric boilers don't require a:

Chimney.

A packaged watertube boiler having two mud drums is the:

"A" type.

The amount of current passed through the water of an electrode boiler depends on the:

Depth of the electrodes in the water.

What safety device is not required on an electrode type boiler?

Low water cut-off.

An initial problem with the tubular watertube boiler being used in steam service was:

Dissolved impurities formed scale on the tube.

In order to keep the concentration of dissolved solids within safe limits, the packaged tubular steam boiler utilises an:

Automatic blow down.

The use of bent tube boiler designs allows the furnace wall to be lined with tubes, thereby exposing more of the heating surface to:

Radiant heat.

The steam produced by an electrode type boiler depends on the:

Level of water in the basket.

An advantage of a packaged, low pressure tubular or watertube boiler is:

Safety due to the low volume of water it contains.

The operating voltage for an electrode boiler may be as high _____ volts:

16 000 volts.

Large steam generating units are designed to produce high pressure superheated steam for the purpose of:

Generating electrical power using steam turbines.

One advantage of the low-pressure serpentine watertube boiler is that:

Expansion and contraction stresses are eliminated.

Most electric boilers are limited in pressure to about 2100 kPa, due to the effect of high temperature on the:

Elements or electrodes.

The copper tube tubular boiler can be either?

Gas or oil fired.

The furnace walls in a bent-tube watertube boiler are formed by water filled tubes called:

Waterwalls.

A reason for preferring copper tubing in a tubular boiler is:

Greater heat transfer rate.

The purpose of a superheater is to:

Increase the temperature of the steam.

A _____ boiler incorporates a basket and a basket drain valve.

Electrode.

Air heaters are implemented in steam generating units in order to:

Improve boiler thermal efficiency.

Watertube boilers are better suited to high pressure because:

1. Bent tube design.


2. Does not have flat surfaces.


3. Smaller dia. tube.


4. Smaller dia. drums.

In a straight tube design (longitudinal), how is the water fed to the rear header?

By means of a downcomer.

A cross drum straight tube boiler could have more _____ than a longitudinal type:

Incline tubes.

What are the most common type of water tube boilers?

"A", "D" and "O"

What is sometimes a problem with "A" type boilers?

Excessive vibration and insulation loss.

What is sometimes a problem with "D" type boilers?

Ceiling height requirements.

What is another name for the Four-Drum Bent Tube Boiler?

Sterling. (Department of Labour question)

On a packaged watertube boiler may contain _____ _____ in front of the watertube walls due to the _____ _____ of the _____.

Steel sheeting, erosive action of the flame.

Another downside to the packaged watertube boiler are: (Hint: transportation)

transportation requirements limit the height of the boiler.

Steam generating units would not utilise a _____.

Cyclone furnace.

What is the most economical fuel to use in a steam generated unit?

Pulverised coal.

Where are convection superheater tubes located?

Away from the fire.

What does the economiser do?

Increases boiler efficiency.

Where is the economiser located?

between the air heater and primary superheater.

What do air heaters do?

recover heat from the flue gas and improve boiler efficiency.

Why do we build large generating units?

So large steam turbines can be used to drive electrical generators.

Low pressure heating boilers operate below 103 kPa and 121 degrees. But in some jurisdictions/provinces its:

100 kPa and 120 degrees.

What's another benefit to the low pressure, serpentine type watertube boiler?

Threaded stock so tubes can be replaced.

Tubular steam heating boilers are used in conjunction with _____ _____ to keep salt concentrations down.

Automatic blowdown.

Why is softened water used as feedwater?

to prevent scale from forming.

What are some advantages of the low pressure watertube and tubular type boilers?

1. Bent or coil design avoids thermal stress and distortion.


2. Safer than firetube boilers in regards to tube failure.

How does the immersion heater boiler differs from the electrode boiler?

No electric current travels through the water.

Control of the immersion heater boiler is accomplished by turning on and off the power supply to:

the elements.

Immersion heaters are arranged in the boiler so that they are easily accessible for:

maintenance or replacement.

Another downside to immersion type boilers:

expensive to operate.

An immersion type electric boilers capacity can be as high as:

1500 kW.

Control of the immersion heater boiler is done by turning on and off the:

number of elements.

Radiographic images are taken using:

X-rays.

Firetube boilers have their tubes fixed into flat steel plates called:

Tube sheets.

Boiler shells and drums commonly range in thickness from _____ to _____.

6 - 250 mm.

One non-destructive test on the boiler is the _____ test.

X-ray.

The circumferential weld joints that attach dished heads to a boiler drum are:

butt joints.

Single-welded butt joints:

have filler metal applied from only one side of the plate.

Who checks that the welding procedures used by a manufacturer in the fabrication of a boiler are correct?

An authorized inspector.

The circumferential seam of a riveted boiler shell utilised the:

single or double riveted lap joint.

A tube expander is used to:

Expand and flare the tube.

Beading the tube ends in a firetube boiler:

prevents overheating of the tube ends.

Tubes for high pressure service are usually:

seamless construction.

Boiler stays are:

used to support flat surfaces in a boiler.

Stays are not normally required in watertube boilers because:

The pressure parts have no flat surfaces.

In firetube boilers, _____ stays are often used to support the flat surfaces above the tubes:

Diagonal.

A major force that holds the manway door of the boiler drums in place during operation is the:

Boiler pressure.

Man holes are:

Provided for inspection purposes.

Corrugated furnaces permit what?

expansion and contraction with reduced stress.

A morrison furnace is found where?

In firetube boilers.

Top supported boilers:

expand vertically downwards.

One advantage of a water cooled boiler furnace is:

less brickwork required.

One way to increase natural draft is to:

Install a higher chimney.

A characteristic of mechanical draft is that the draft:

Is properly regulated during all firing conditions.

Natural draft is produced in a boiler furnace when:

Gases in the stack have less mass than an equal column of outside air.

In a forced draft course, the furnace pressure is:

Above atmospheric pressure.

An induced draft fan operates at much higher temperatures than a _____.

FD fan.

When an air heater is used in a boiler:

It increases the efficiency of the boiler.

In a balanced draft course, the air heater is located:

Between ID fan and boiler.

The advantage of a steel stack over a reinforced concrete stack is that a steel stack:

Has lower initial cost.

With an axial flow fan, the air flow:

Is parallel to the fan shaft.

When draft is produced by natural means:

Cooler air surrounding the boiler increases draft.

A more durable chimney for a power plant application is the _____ chimney.

Reinforced concrete.

Boiler chimneys are commonly lined with:

Fire brick.

The most efficient operation of a fan occurs when:

The fan speed is just enough to meet the air demand.

Proper draft is important to the plant operator because it:

produces efficient combustion.

When the least amount of energy is desired to drive a fan with variable output control, the type of control used would most likely be:

Variable speed coupling.

With fan output damper control:

The fan air pressure increases with a decrease in air flow.

The inclined U tube manometer is more accurate than a _____.

"U" tube manometer.

A diaphragm type pressure gauge is used to measure very _____ _____.

small pressures.

If one end of a "U" tube is connected to the discharge of a forced draft fan the:

The open end will have a higher liquid level than the connection end.

Post weld heat treatment removes residual stresses left by:

welding.

The area below the tubes is often supported by ______ or _____ stays.

Longitudinal or through.

Elliptical manhole opening size:

305 - 406 mm. (B51)

Diameter of a circular manhole must be:

380 mm. (B51)

ASME Elliptical manhole opening size:

300 mm - 400 mm.

ASME diameter for a circular manhole:

380 mm.

ASME handholes:

70 mm - 89mm.

Three types of furnace walls:

1. Welded fin


2. Tangent


3. Flat stud

A draft gauge on a furnace indicates the draft in:

mm of water column.